Disassembly and Assembly 784C, 785C and 785C HAA Off-Highway Truck/Tractors Power Train. Transmission Planetary - Assemble, страница 9


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Illustration 92

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Illustration 93

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  1. Install planetary shaft assembly (82), two thrust discs (83), two bearings (84), and gear (85) into planetary carrier (80) .
  1. Use a suitable drift in order to install spring pin (81) into planetary shaft assembly (82) .
  1. Repeat Steps 134 and 135 for the remaining three gears.

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Illustration 94

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  1. Install Tooling (E) to planetary carrier (80). Attach Tooling (E) to a suitable lifting device and a hoist.
  1. Use Tooling (E) and the hoist in order to install planetary carrier (80) onto the shaft assembly. The weight of planetary carrier (80) is 102 kg (225 lb).

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Illustration 95

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  1. Install spacer (79) onto planetary carrier (80) .

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Illustration 96

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  1. Install retaining ring (78) (not shown) onto sun gear (76) .
  1. Slide hub (75) onto sun gear (76) until retaining ring (78) (not shown) locks onto the groove on hub (75) .
  1. Install two spring pins (77) onto hub (75) .

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Illustration 97

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  1. Install Tooling (E) to hub (75). Attach Tooling (E) to a suitable lifting device and a hoist.
  1. Use Tooling (E) and the hoist in order to position hub (75) and sun gear (76) onto the planetary carrier as a unit. The weight of hub (75) and sun gear (76) as a unit is 23 kg (50 lb).

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Illustration 98

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  1. Use Tooling (G) to install retaining ring (72) into ring gear assembly (73) .
  1. Install four dowels (74) into ring gear assembly (73) .

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Illustration 99

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  1. Install friction disc (70) into the clutch housing.
  1. Install clutch plate (71) into the clutch housing.
  1. Repeat Steps 108 through 148 for the remaining four friction discs and the three clutch plates.

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Illustration 100

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  1. Install two balls (69) into the clutch housing.
  1. Install 17 bolt dampers (68) into the clutch housing.

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Illustration 101

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  1. Install six springs (67) onto the clutch piston, as shown.
  1. Install six springs (66) onto the clutch housing, as shown.

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Illustration 102

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------ WARNING! ------

Personal injury can result from being struck by parts propelled by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to release the spring force.

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