№ |
Standard TP |
Work TP |
005 |
Delivery |
To unpack an electronic component, plates. To check up absence of disturbance of exterior |
010 |
Preparatory |
To receive an electronic component, plates. To check up the complete set on conformity to the drawing |
015 |
Wash down |
Wash plates from acetone-colophony lacquer |
020 |
Marking |
Deposition of the cipher of plate, factory number |
025 |
Drying |
Drying |
030 |
Tinning |
Tinning of electronic component outlet |
035 |
Assembly |
Assembly installation of resistors, capacitors, diodes, transistors |
040 |
Assembly |
Establish and fix an electronic component with male outlet |
045 |
Soldering |
Soldering by a wave of solder |
050 |
Assembly |
To check plate and to tin defective soldered connections |
055 |
Wash down |
To wash plates from a flux after mounting |
060 |
Verifying |
To check up exterior of plate, quality of soldering |
065 |
Control |
To check up exterior of plate in Quality Department |
070 |
Vibration test |
Vibration test |
075 |
Lacquering |
Lacquering |
080 |
Assembly |
Installation of the connector |
085 |
Test for vibration resistance |
Tests for vibration resistance |
090 |
Verifying |
To check up plate it agrees TC on electric parameters |
095 |
Tests climatic |
Tests climatic |
100 |
Technological training |
Check of stability of plate to temperature drops |
105 |
Control of plate |
To check up exterior of plate |
110 |
Delivery |
To present plate on acceptance in Quality Department |
115 |
Control |
To check up exterior of plate to issue the accompanying documentation |
Selection of the equipment, appliances and tools
The equipment, appliances, tools which are necessary for fulfillment of worker TP, in view of type of manufacture (series production), are listed in table
table
NOP |
Equipment |
Appliance |
Tool |
005 |
Workbench |
Container shop, magnifying glass ЗP-1-2,5 |
Scissors rectangular NP120 BST 4. GO.060.014, universal assembly knife KUM 130 |
010 |
Workbench |
||
015 |
Vibroplant Т85-80-95 |
Cartridge for the installation of plates |
|
020 |
Workbench |
||
025 |
Vacuum thermostat |
Appliance for the installation in the thermostat 6358-2745 |
|
030 |
Semiautomatic devi-ce of tinning, model PLS, GG-2166 |
Appliance for installation МС |
|
035 |
Automatic control unit GTMT.149.006 |
Container shop |
|
045 |
Installation of soldering, model АP-4, |
Container shop |
Brush panel КFК6 |
050 |
Workbench 2-1-1 |
Support ГГ7879-4121 BST4. GO.060.053 |
the soldering iron electric ТТО 838-1011 (25Wt), a tweezers of a WPT 80, BST 4. GО.060.013, magnifying glass LP-2,5 SBST 7594-75 |
055 |
Installation ultrasonic Т85-80-95 USO-25.013.836.014 |
Cartridge for the installation of plates |
|
060 |
Workplace of the assembler |
Magnifying glass LP1-2,5 SBST 7594-75 |
|
065 |
Table of quality department |
||
070 |
Vibroplant |
Appliance for fastening plates, container shop |
Set of wrenches of SBST 2839-80, a screw-driver of SBST 17199-71 |
075 |
Exhaust case, a drying case |
Ditch for lacquering |
|
080 |
Workbench |
Support, container shop |
Screw-driver OSKS;key KTNST |
085 |
Vibroplant CTA |
Appliance for fastening plates, container such as EP |
Set of wrenches of SBST 2839-80, a screw-driver of SBST 17199-71 |
090 |
Table assembly |
KTA it agrees TNAT, container such as EP |
|
095 |
cold chamber, a hot chamber |
KTA it agrees TNAT |
|
100 |
the cold Chamber, a hot chamber |
KTA it agrees TNAT |
|
105 |
Table assembly |
Magnifying glass PCB1-2,5 SBST 7594-75 |
|
110 |
Workplace of the traffic controller |
Operational technology (Optimization of operations)
Optimization of operations it is spent on an example of manual soldering of an electro soldering iron and the automated soldering by a wave of solder on the installation of soldering AP-4. Initial data for optimization are duration of transitions of operations of the manual and mechanized soldering.
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