The Whed, —Undoubtedly the most interesting part of the undertaking is the wind-wheel. The f raming (see Fig.
67, % and /) consists of an inner and outer ring of 2 f t. and 4 f t. diameter respectively, and four double arms with
cross stays and diagonals; the whole being made of 1-in. by ^in. steel, preferably galvanized. This section is
largely used for making brackets for roof guttering, so shovdd be easily obtained f rom a builders' ironmonger.
The ends of the arms should butt tightly against the bcu^k nuts which secure the hub f langes. A wheelwright
could very quickly form the rings in his tyre-bending rolls, if any dif iSculty be experienced. In bending the arms,
care should be taken to avoid too sharp a radius, so as not to crack the material; and it would be well to arrange
that the arms should require to be slightly sprung
forward in order to insert the f ront f lange bolts, that they may be put in tension and stif fen the wheel against
wind pressure.
Vanes, —^There are twelve vanes, of which details are given in Fig. 67. These vanes should be formed of
galvanized sheet steel (about 22 S.W.G.) or, failing this, stout sheet ''tin." To stif fen them, the vanes must be
curved to a radius. This can be done by bending them over a shaped block of wood, or by recourse to the
tinsmith's rolls. The connection to the inner ring is made by leaving ears on the smaller end which are
af terwards turned at alternate right angles. It would be as well to leave these ears rather long, and to trim them
in siiu. The attachment to the outer ring is by a bracket, seen at Fig. 67, o, which may be made f rom the same
material as the vanes. As it is bent to two radii—^those of the vane and of the outer ring—some curved hard
wood vice clamps will be found necessary for shaping it.
Strictly speaking, the angle of the chord of the vane should be greater at the inner end than at the
circumference, but a uniform angle of about 25 degrees (with the plane of motion) will give nearly as good
results and is more easy of attainment.
If gearing be dispensed with, and the pump driven direct, the speed of the wheel should be as slow as possible;
in this case an angle of about 40 degrees would be suitable.
218 THINGS WORTH MAKING.
The wheel is shown with the vanes set to revolve it oounter-clookwise, in accordance with the invariable custom
of the older millwrights; but as in the present case this might impart a tendency to turn the wheel into the wind,
and therefore to counteract the ef fect of the governing arrangements, the reader is advised to reverse the
direction of rotation. It will be noticed that care has been taken to reduce edge resistance to the lowest quantity,
and if the wheel be built as shown, better results will be obtained than are possible with wooden arms and
vanes.
The fact that the wheel is built up of galvanized material will not entirely ensure it against corrosion, as the cut
edges will be unprotected; it ought therefore to be painted. If it be desired to retain the galvanized appearance,
aluminium paint can be used. Before applying paint, however, the surface of the zinc had better be cleansed by
going over it f irst with a weak solution of vinegar and then with clean water, and af terwards thoroughly drying
it.
Pump8.~The pumping power of the mill will be somewhat a matter of experimenting with dif ferent lengths of
pump stroke, as a good deal depends upon whether the mill is " well blown ** or not, and the excellence, or
otherwise, of the workmanship will also enter into the question; but the following table gives about what should
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