In BO small a mill some form of reducing gear is almost a necessity, as a speed of 100 to 160 r.p.m. IB too fast
for a pump ; hence a spur-wheel and pinion giving a ratio of not less than 3 to 1 will be required. The pinion
should be at least 2^ in. diameter at the pitch circle, for it has to be bored to f it the wind-wheel shaf t, f rom
which it follows that the spur-wheel will be of about 7 in. diameter. Probably some gear-wheels f rom a lawnmower would be available or, at least, could be used as patterns; failing this, cycle sprocket wheels and chain
would prove a very fair substitute.
The pump and its connections will be referred to later, as we have now to consider the tail vane and the
governing arrangements for controlling the speed of the wind-wheel.
It will be noticed that the axis of the wind-wheel lies to one side of the centre line of the head, the centre lines
being 1^ in. apart, and that the arm which carries the tail vane is hinged to the head. This want of balance
creates a tendency for the wheel to turn out of the wind, but this is counteracted by the action of the spiral
spring (see Fig. 66, /). If the wind be light, the tail vane, which acts, of course, as a weathercock, will keep the
wheel normal—^that is, at right angles to the
214 THINGS WORTH MAKING.
direction of the wind—^in which position the wheel will develop its full power. If , however, the wind pressure
increases suf f iciently to overcome the resistance of the spring, the head will alter its relative position to the tail
vane, with the result that the wheel will turn more or less obliquely to the wind €knd receive its force with
diminished ef fect. To stop the mill, the spring is extended by an external agency—^namely, the wire cord seen in
Fig. 66, d and—^which causes the wheel to turn parallel to the vane, so that it presents only its edge to the wind.
The Tail. —^An enlarged view of the tail V€wie is given at Fig. 65, 6. The arms are of l^-in. by l^in. stuf f , tapered
to the outer end. A f ine saw cut is run up to a distance of 2 f t. 6 in. f rom the outer end to receive the vane, which
may be of galvanized sheet steel of about 20 S.W.G. The cross-piece, shown at Fig. 66, c, is to act as a stop when
the vane is pulled parallel to the wheel. The inner end of the vane is stif fened by a l^-in. by ^in. strip at each
side where the steel wire cord and the spring are attached. The last may be a large-sized bell spring, but some
experimenting will be needed to obtain the requisite adjustment.
The cord passes over two pulleys and down the turn-table tube. It will be necessary to attach the end of the cord
to a short cylinder of hard wood or metal, say, f rom 2 in. to 3 in. in
*t TO owe rooT
f—••-. .^
Fig. 67.—DetaUf l of windmilL (i, j) Frame; f ront and aida ▼lews, {k^ Q Axle of wheeL (m) Attaohment of inner
end of vane to inner ring of f rame, (n) Vane on rings, (o) Attachment of vane to outer braokets by bracket {p),
S15
216 THINGS WORTH MAKING.
diameter {x in Pig. 66, a), which revolves with the turn-table, but can be slid up or down. The easiest plan is to
cut a hole through the axis of the cylinder to f it the (square) pump rod. If a groove be now cut in the
circumference of the cylinder, and two pieces of iron be bent into the shape of eccentric straps and placed in the
groove, cords can be taken f rom the two bolts which unite the straps. These two cords should be joined to
another which is taken to a reel or a lever, y (Fig. 66, a), at the base of the tower. In this way the position of the
tail vane can be regulated f rom a stationary point.
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