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Illustration
2
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- Position a suitable container under
planetary transmission and transfer gear (2) in order to contain hydraulic
oil for storage or disposal.
- Remove five bolts (3) and the hard
washers in order to remove guard assembly (1) from the frame assembly.
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Illustration
3
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Illustration
4
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- Attach a suitable lifting sling and a
hoist to drive shaft (5) .
Note: Attach the lifting
sling to the center point of drive shaft (5). This will help to
balance drive shaft (5) .
- Remove four bolts (4) and the hard washers
in order to separate drive shaft (5) from the yoke of planetary
transmission and transfer gear (2). Use a suitable pry bar in order to
compress drive shaft (5) .
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Illustration
5
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- Disconnect hose assembly (6) .
- Disconnect hose assembly (7) .
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Illustration
6
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- Disconnect hose assembly (8) .
- Disconnect hose assembly (12). Remove
two clips (9) .
- Remove lockwire (10) from the
electrical connection of wire harness (11) .
- Use Tool (A) (not shown) in order to
disconnect wire harness (11) from the transmission position sensor at the
electrical connection.
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Illustration
7
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Illustration
8
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- Disconnect wire harness (11) at the
three electrical connections.
- Remove bolt (13) and clip (9).
Position wire harness (11) out of the way.
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Illustration
9
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- Remove two bolts (15), the washers,
and the two grommets in order to remove guard (14) from the speed sensor
housing.
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Illustration
10
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- Remove lockwire (18) from the
electrical connection of wire harness (17) .
- Remove bolt (16), the washer, and the
clip from the transfer case assembly.
- Use Tool (A) (not shown) in order to
disconnect wire harness (17) from the transmission speed sensor at the
electrical connection.
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Illustration
11
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- Disconnect hose assembly (19) from
the magnetic screen housing.
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Illustration
12
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- Disconnect hose assembly (20)
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- Disconnect hose assembly (21)
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Illustration
13
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- Install Tool (B) to planetary
transmission and transfer gear (2). Attach Tool (B) to a hoist in order to
support planetary transmission and transfer gear (2) .
- Remove 24 nuts (22) and hard washers
in order to remove planetary transmission and transfer gear (2) and the
O-ring seal from the differential carrier assembly. The weight of
planetary transmission and transfer gear (2) is 2313 kg (5100 lb).
